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8 tricks to working with and cutting huge silhouette stencils or decals – silhouette school

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So you have a stencil or a vinyl decal that you want to cut on your Silhouette, but it’s super sized? No problem! Today I’m going to share 8 tricks and tips with you on cutting and working with huge designs that can’t be made in a single cut on any of the Silhouette machines.

painted wood cutouts


1) Zoom Out: While working in Studio on a very large design zoom way out using the magnifying glass with the minus sign. This will allow you to see your entire design much more easily.

wood heart cutouts


2) Resizing: Resize your entire design as a group! Whether you drag the corner to resize or use the more precise tools in the Scale Window is up to you – just remember to scale the entire design as a group! You definitely do not want to resize one section of your stencil or design and not another or resize it a different proportion. Resizing pieces separately is risky business and can lead to the stencil not fitting together properly once all the pieces are cut. (Obviously if you have one big design like the USA map this is not as much of an issue unless you decide to resize after you make your knife cuts.)

large unfinished wood cutouts


3) Measure Twice, Cut Once: Measure your surface area and then decide how big you really need your stencil or decal. Recently, I was working on a large wood sign that could have accommodated a 38″ long stencil. But since the design was of the US, I need to keep it in proportion. If I had cut the maximum width, the height would have been too long to fit on the wood piece…so I had to make the design closer to 33″ wide to fit. In other words, measure exactly how big your area is and then resize your design keeping in mind the entire proportion of the design.

4) Shift + Knife Tool Is Your BFF: To cut large designs with your machine, you will need to break them down into smaller sections. To do this use the knife tool to slice through your design….but to keep the lines perfectly straight, press down the SHIFT key while using the knife tool.

5) Cut Placement Matters: Be cautious and consider where you’re making cut lines. I actually made two stencils for the USA map. The first time around sliced right through Michigan and the Great Lakes.

When I was trying to piece the stencil back together on the wood it was extremely difficult to get this area looking accurate because it wasn’t a solid cut and the stencil material was overlapping each other in so many places around this delicate and detailed area.

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